Before we start with the tools we should have a look at the direction we choose:
- Hoshin Kanri
Deploy strategy through aligned goals, priorities, and actions across all organizational levels.
Then now the tools, enjoy:
1. Making Work Visible & Understandable
- Value Stream Mapping (VSM) vs Process Mapping
Visualize end-to-end processes to identify waste, improve flow, and align improvement priorities with customer value, versus Process Mapping for clarify how work actually flows across functions to expose bottlenecks, handoffs, and improvement opportunities.
- Visual Management
Make performance, priorities, and abnormalities visible at a glance to support fast, fact-based decision-making.
- Gemba Walks
Strengthen leadership effectiveness by observing real work, asking the right questions, and removing barriers.
- Takt Time
Align production pace with customer demand to create predictable flow and balanced workloads.
2. Identifying Waste & Root Causes
- Waste Identification
Systematically identify and eliminate non-value-adding activities that consume time, cost, and capacity.
- Root Cause Analysis
Identify true causes of problems to implement sustainable countermeasures instead of temporary fixes. Such as the use of 5 times Why and Fishbone diagrams.
3. Designing Better Flow & Solutions
- 5S
Create a structured, clean, and efficient workplace that improves safety, reduces waste, and makes problems immediately visible.
- Standard Work
Define the best known way of working to ensure stability, quality, and a foundation for continuous improvement.
- Kanban
Control flow and inventory using simple visual signals that trigger work only when needed.
- SMED
Reduce changeover times to increase flexibility, capacity, and responsiveness without major investment.
- Flow & Pull
Design processes that move work smoothly based on real demand, reducing inventory and lead time.
- Poka-Yoke
Prevent errors by designing processes that make mistakes impossible or immediately detectable.
4. Stabilizing & Sustaining the Change
- Daily Management / Tier Meetings
Structure daily alignment around safety, quality, delivery, cost, and people to drive ownership and execution.
- Leadership Standard Work
Make sure the leadership involvement keep the focus on good improvements and the further possibilities to lift it up to the next level. Attention of the good work of people always has a motivating and inspiring element to it, which often is undervalued in transformational processes.
5. Enabling Continuous Improvement & Learning
- Kaizen
Enable continuous, people-driven improvement through small, practical changes embedded in daily operations.
- A3 Problem Solving
Solve complex problems using a clear, structured, and visual approach that builds alignment and accountability.
- Plan-Do-Check-Act (PDCA)
Apply a structured learning cycle to test improvements, measure results, and continuously refine performance.
- KPI & Performance Boards
Translate strategy into actionable metrics that drive focus, accountability, and continuous improvement.